BASF: Milestone reached in MDI capacity expansion project at Geismar site
BASF announced that the implementation of the methylene diphenyl diisocyanate (MDI) capacity increase programme for production facilities at its Verbund site in Geismar, LA, USA, is progressing on schedule. Over time, the company targets to double the capacity from 300,000 t/y to approximately 600,000 t/y. BASF said with this stepwise capacity addition, it will support the ongoing growth of its North American MDI customers.
The first phase, which is the construction of a new MDI synthesis unit, is complete and in operation. At the same time, an older MDI synthesis unit is no longer in service. Although the instant capacity addition is limited, the new MDI production unit sets the foundation for future growth through capacity increases of upstream units.
In the second phase, for which construction is currently ongoing, BASF will be expanding several upstream units and by doing so, increase MDI overall output of the Geismar complex by approximately one third. Startup of this second phase is expected in the second half of 2021. The potential final phase is targeted to be completed by mid of the decade. It is expected to bring the MDI capacity to approximately 600,000 t/y.
“The North American MDI market and our customers remain a key focus and we are pursuing this investment to support their growth,” said Ramkumar Dhruva, President of BASF’s Monomers division. “BASF supports customer growth by providing innovative polyurethane solutions that reduce energy consumption and carbon emissions. Some examples include improved insulation for buildings and lightweight materials for the automotive industry,” Dhruva said.
Stefan Doerr, Head of BASF’s Monomers business in North America, added: “The Geismar site is ideally suited for this investment thanks to its existing infrastructure, competitive raw materials and ongoing strong business support from state and local government. With this integrated facility, BASF will continue to be a leading MDI supplier in North America as well as globally.”